The character of Chewbacca was inspired by George Lucas’s big, hairy Alaskan malamute, Indiana. According to Lucas, the dog would always sit in the passenger seat of his car like a copilot, and people would confuse the dog for an actual person. And in case you’re wondering: Dr Seuss i will teach music here or there i will teach music everywhere shirt yes, that same dog was also the inspiration behind the name of one of Lucas’s other creations, Indiana Jones. The name “Chewbacca” was derived from the Russian word Sobaka (собака), meaning “dog.” The term “Wookiee” came from voice actor Terry McGovern; when he was doing voiceover tracks for Lucas’s directorial debut, THX 1138, McGovern randomly improvised the line, “I think I just ran over a Wookiee” during one of the sessions.
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For the original trilogy (and the infamous holiday special), the Chewbacca costume was made with a combination of real yak and rabbit hair knitted into a base of mohair. A slightly altered original Chewie costume was used in 1999’s The Phantom Menace for the Wookiee senator character Yarua, and a new costume used during Episode III included a specially made water-cooling system so that Mayhew could wear the suit for long periods of time and not be overheated. Lucas originally wanted Freeborn’s costume for Chewie to be a combination of a monkey, a dog, and a cat. According to Freeborn, the biggest problem during production with the costume was with Mayhew’s eyes. The actor’s body heat in the mask caused his face to detach from the costume’s eyes and made them look separate from the mask.